Scaling Warehouse Operations with Acumatica + Kensium WMS

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Acumatica ERP

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Kensium WMS

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FusionRMS

About Nothing Bundt Cakes

Nothing Bundt Cakes is a leading U.S.-based specialty bakery franchise with 600+ locations nationwide. Known for its premium cakes and strong consumer brand, the company operates a highly coordinated supply chain through its exclusive distributor, Shipp Distribution, LLC, which manages ingredients, packaging, and materials for all franchise locations.
About Nothing Bundt Cakes

Overview 

As Nothing Bundt Cakes expanded its national footprint, its distribution operations needed to scale with increasing order volumes, seasonal demand patterns, and complex fulfillment workflows.

Shipp Distribution required a tightly integrated warehouse and ERP environment that could support high-volume order processing, lot-tracked inventory, and season-based shipping logic. Kensium partnered with the team to implement and support Kensium WMS and FusionRMS within Acumatica, while also refining advanced shipping logic tied to seasonal availability.

The engagement focused on stabilizing warehouse execution, improving system performance, and aligning operational workflows across WMS and ERP.

Customer

Nothing Bundt Cakes

Industry

E-commerce

Platforms Used

Acumatica ERP | Kensium WMS | FusionRMS

Implementation Partner

Kensium

about-cakes

Challenges 

WMS Performance
Variability
Order save actions in Kensium WMS experienced delays in sandbox environments, creating concerns around scalability and operational efficiency.
Lot-Tracked Inventory Allocation Issues
Shipment confirmation failures occurred due to incorrect allocation behavior, leading to negative inventory scenarios and blocked fulfillment.
Warehouse User Access Limitations
Key warehouse personnel were unable to access FusionRMS, disrupting operational workflows.
SKU vs Alternate ID Confusion in Picking
The WMS interface displayed alternate IDs instead of primary SKUs, causing inconsistencies for warehouse staff during pick and pack processes.
Quick Pack Processing
Errors
System crashes during Quick Pack operations in sandbox environments disrupted testing and validation workflows.
Seasonal Shipping Logic Misalignment
Ship Seasons (SSaaS) configurations for NBC-specific seasonal products generated incorrect ship dates and warehouse assignments.
3-Tablet Cakes

Kensium Solutions 

1
WMS Performance Analysis & Environment Optimization
Kensium conducted a deep analysis of Kensium WMS performance across environments, identifying infrastructure limitations in sandbox systems and validating production readiness with optimized performance benchmarks.
WMS Performance Analysis & Environment Optimization
Lot Allocation & Shipment Logic Correction
2
Lot Allocation & Shipment Logic Correction
Resolved critical allocation issues for lot-tracked inventory by aligning WMS transfer behavior with updated Acumatica logic, ensuring accurate inventory handling and successful shipment confirmation.
3
FusionRMS Access Enablement
Diagnosed and resolved authentication issues by aligning user credentials with Acumatica access controls, restoring full operational access for warehouse teams.
FusionRMS Access Enablement
WMS UI Behavior Analysis for SKU Integrity
4
WMS UI Behavior Analysis for SKU Integrity
Investigated SKU vs Alternate ID display logic, documenting system behavior and establishing a clear path for improving picker visibility and consistency.
5
Quick Pack Debugging & Stability Improvements
Performed detailed debugging of Quick Pack failures, identifying root causes related to allocation and data handling, and enabling targeted fixes for improved system stability.
Quick Pack Debugging & Stability Improvements
Advanced Ship Seasons (SSaaS) Configuration & Corrections
6
Advanced Ship Seasons (SSaaS) Configuration & Corrections
Refined NBC-specific seasonal shipping logic by:
Correcting warehouse assignments for seasonal orders
Aligning hardiness zone–based ship dates
Enhancing SSaaS processing and logging for better visibility
Updating integration payloads to support downstream logic
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Outcomes

Stable Production-Ready
WMS Performance
Validated that live environment performance met operational requirements, ensuring confidence in large-scale warehouse execution.
Resolved Shipment
Blocking Issues
Eliminated allocation-related errors, enabling seamless order fulfillment and shipment confirmation in Acumatica.
Improved Warehouse
Team Productivity
Restored access to critical WMS tools and improved usability across pick, pack, and ship workflows.
Accurate Seasonal
Fulfillment Logic
Aligned ship dates and warehouse assignments with business rules, ensuring reliable delivery timing for seasonal products.
Stronger Operational
Visibility & Control
Enhanced system transparency across WMS and ERP, reducing errors and improving decision-making.

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